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The machine is equipped with hydrostatic linear slides and linear motor technologies. Rollomatic points to optimizations in the surface finishes and cutting-edge qualities.
United Grinding Group also presented its Blohm Planomat XT Essential, a high-precision surface grinding machine in the entry-level segment. Two further innovations from Studer were on display. The S36 external cylindrical grinding machine is designed for small to medium-size workpieces.
It is particularly suitable for use in the construction of vehicles, hydraulic systems, pumps and tools.
The S36 is equipped with C. E technology discussed below. United Grinding Group also presented the new Helitronic G from Walter, which is used for tool machining.
This is a compact tool grinding machine with a footprint of less than 2. Ziersch is moving into a new production grinding segment with its ZR35 cylindrical grinding machine. Ziersch proclaims the high cutting performance and superior precision of the new machine. It features a control system from Ratingen-based Mitsubishi Electric, making it suitable for oblique grinding. Another special feature of this machine design is the vertical grinding wheel movement instead of the conventional horizontal action.
The new arrangement was specially developed for the highly rigid CNC axes for this purpose. At Grinding Hub, numerous grinding wheel concepts from various grinding wheel manufacturers, all aimed at producing changes in micro and macro geometry, were on display. Atlantic presented a patented multi-layer diamond spherical disk at Grinding Hub.
It is particularly suitable for machining spheres made of silicon nitride, as used in rolling bearings, for example. It is superior to an electroplated grinding wheel, for example, in that the profile can be adapted to other sphere diameters. It should be emphasized that the new grinding wheel concept is flexible and can be used for large and small batches.
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Further information regarding my right of revocation and the implementation of it as well as the consequences of my revocation can be found in the data protection declaration, section editorial newsletter. This is a precision-formed abrasive grain with a trapezoidal rod shape that is very sharp-edged and microcrystalline. The new abrasive grain has the special property of developing a very low thermal load in the contact zone.
This advantage becomes particularly evident when machining very long contact lengths. Typical applications include creepfeed grinding, raceway grinding and profile grinding of gears with large modules. Grinding wheel manufacturer Riegger unveiled a world first, the Trippel Grind Brush. This tool system concept makes it possible to combine peripheral grinding with edge rounding , e.
Depending on the application, an exchangeable brush for edge rounding can be attached on the face or circumference by means of two different tool concepts.
Mitsubishi Electric and the Institute of Precision Machining KSF at Furtwangen University presented the spark-erosion dressing of resin, hybrid and metal-bonded grinding wheels and diamond dressing tools on their joint stand.
Hard and brittle materials, such as tungsten carbide and ceramics, are often ground using resin bonded grinding wheels. Metal bond grinding wheels, on the other hand, offer much greater dimensional stability. Spark-erosion dressing allows the force-free creation of highly reproducible complex and filigree profile geometries on grinding tools with conductive bonds.
The CBN and diamond grains are not directly affected by the spark erosion process, meaning that the method allows their protrusion on the grinding wheel surface to be significantly increased. The metal bond grinding wheels thus have the advantage of raising efficiency levels by a significant factor through higher feeding rates, while at the same time meeting the requirements for consistent dimensional stability and high precision.
Another advantage is the considerable increase in tool life. However, a disadvantage of this grinding wheel concept is the complex dressing process. To counteract this, processes have been developed for Mitsubishi Electric’s V Generator wire-cut EDM machine that open up new cost-effective possibilities for dressing metal bond grinding wheels. The important topic of digitalization in the context of Industry 4. Source: Amada. Amada from Isehara in Japan offers visualized programming solutions for measurement-controlled grinding and the automation of grinding processes.
It links the functions of optional CNC machine assemblies and stand-alone systems. The CAD data is first imported, and the workpiece is then virtually positioned on the clamping surface of the machine as a solid three-dimensional model. The surfaces to be machined can be selected and then linked to a specific grinding and dressing technology for the respective machining operation. The automatic probe, which can be installed on all Amada machines, and a probe control for structure-borne sound can also be integrated.
The measurement positions can be selected by a click of the mouse to generate a grinding measurement program including measurement compensation during machining. The automatic probe is also used to synchronize the actual workpiece position and the virtual programming before machining starts. The result is reliable machining with structured programs and operation, regardless of the machine running time. The CGS solutions range from simple and complex machining to multiple clamping of different workpieces on the machining table and the integration of dividing heads for automatic 5-axis machining.
Setup and programming times are significantly reduced. Teach-in functions with program automation, supplemented by structure-borne sound sensor technology, are incorporated in the rapid and intelligent workpiece setup. Integrated in the CGS programming system is the probe control which also influences the machining process.
The high workpiece precision does away with the need for a second check during machining. Dimensions are checked on the machine itself with an automatic probe. Any deviations are automatically compensated. Anca from Melbourne Australia has developed its Toolroom RN35 software in order to reduce cycle times and thereby improve the productivity of the grinding process as well as reduce ongoing machine costs.
This program optimizes the process in terms of tool quality and grinding wheel life. It uses tool simulation models to calculate and reduce gap dimensions in order to minimize air grinding times. E technology Customer Oriented Revolution is an innovative operating system that United Grinding Group has developed for its machines and is presenting for the first time in the German-speaking countries at Grinding Hub. The uniform software architecture enables the machines to exchange data without difficulty.
Thanks to the built-in umati interface, it also works with third-party systems. Furthermore, the operating system provides access to United Grinding Digital Solutions products without the need to install any additional hardware. Not least, C. E provides the technical basis for connecting to the IIoT , for different data applications and for uniform operation. Based on self-explanatory icons, navigation through the machine menu and the process steps is simple and fast. The user is offered a modern and clear multi-touch display with very few keys.
The entire user interface can be configured freely and individually. Configurations can be automatically retrieved via an RFID chip. Further advantages such as the uniform user interface shorten the amount of training required. A role-specific interface also helps avoid errors and increases programming efficiency.
An integrated front camera and Bluetooth headset enable the fast and direct exchange of real-time information. The new Multigrind Horizon grinding software from Haas can be implemented within a company’s own network and run intuitively on tablets, laptops or smartphones.
Parameterization, templates and ERP information are used to create the data basis. The programming is s imple and allows rapid production changeovers. Enhanced performance, rapid service, regular updates, physical information, safety instructions, process parameters and more can be retrieved from the cloud, as required. Multimation takes care of all these software-based solutions. This software has been specially developed by Haas to match manual and automatic workflows precisely to customer requirements without any loss of process time.
Process components such as manual scanners, automation solutions, cleaning systems or labeling machines etc. In the event of a malfunction, users can use Multimation to bypass individual process components and then regain control again once the fault has been rectified.
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